Two types of heads are available that bring the “1-head solution” to an even higher dimension capable of accommodating a wide range of components while maintaining high speed with no head replacement. High-speed general-purpose heads can be used for ultra-small (0201mm) chip components.
This universal type head made for high-speed mouuting and versatility supports from ultra-tiny chips of 0201mm to large-size components of 55 x 100 mm and height of 15 mm.
Super wide-ranging type head supports load control, and handles a broad spectrum of components from ultra-tiny chips of 03015mm, to ultra-large components of 55 x 100 mm and tall components of heights to 28 mm.
Improving mounter operation from component pickup to mounting and using high-speed XY axes achieved production of 95,000 CPH which is 5% higher than conventional models.
Mounting a new type wide-scan camera increases and expands recognition capability to support high speed mounting of components down to only □8 mm to □12 mm in size. Also, use of side lighting gives high-speed recognition of ball electrode components such as CSP (chip scale packages) and BGA (ball grid arrays).
Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.
Conveyor system is selectable from dual stage, single lane. Supports PCB sizes to a max.L810 x W490 mm (Dual stage, single lane for conveying single PCB). Single lane also available in M size specifications (max. PCB size L360 x W490 mm) having superior cost performance.
Detects pickup status and component’s presenge with no downtime loss.
Automatic blow cleaning function keeps nozzle clean for long periods.
Highly robust “High-speed Smart Recognition” that also creates recognition data for custom or unique components in a short time is now standard equipment.
A new function has been added to the sATS30 Auto Tray Sequencer for automatic tray exchange and component feed. This new function automatically ejects pallets with empty trays during operation and feeds pallets with new trays into the machine. Operator can remove the pallet with empty tray and replenish pallet with full tray and press feed button. Pallet will automatic be supplied into the magazine. The magazine can be exchanged during changeover without stopping automatic operation.
A cover with shutter was mounted on the pickup components of the opening used during carriage clamp and release. The shutter automatically closes when the carriage is detached so that carriages can be exchanged without stopping the machine. This improve the machine productivity.
Newly developed Auto Loading Feeder can supply tape-mounted components just by inserting a tape without stopping the machine. The unique center open technique from Yamaha drastically reduces components pickup errors that occur from static electricity and the residue when peeled from the tape. No recovery of top tape is needed which vastly increases the operating rate.
Also supports thin, light-weight, compact, single lane type motorized intelligent feeders. Customer can select from non-stop feeder replacement function specs. Specs also support conventional SS feeders.
